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How to make spare parts plan for stainless steel polishing machine manufacturers


As a stainless steel polishing machine, it contains many parts, such as hardware parts, bearings, slide rails, motors, frequency converters, intermediate relays, servo motors, etc. The prices of these products are different. Expensive stainless steel polishing machines cost more money, and it seems that there is no need to make spare parts planning for cheap accessories.

So, as a stainless steel polishing machine manufacturer, how do you plan for spare parts? This is a problem that many bosses need to consider, and this is also a problem that customers need to consider. In fact, I often tell customers that we must carry out a spare parts plan for wearing parts, so that faults can be repaired as quickly as possible, and the production schedule can be reduced.

If there is no preparation for this spare part, sometimes more than 1,000 yuan of accessories will cost 3,000 yuan in the end.

Why do you say that? Recently, a customer made stainless steel kitchenware products, products of the insulation pot series, and the customer bought a disc-type automatic polishing machine. Because the weather was relatively hot recently, the power consumption was tight, the trip was severe, and the equipment did not rotate. The engineer conducted a remote video conference with the customer. After some inspection, it turned out that the motor was burned out due to a trip, and the bearing was also damaged. The customer does not have spare parts either, so an urgent purchase is needed.

As a stainless steel polishing machine manufacturer, how can we not prepare some spare parts? Our company has 16 years of experience in the polishing machine industry. There are detailed drawings for each motor model and bearing size. And there are also wired cutting machines and CNC machines in the factory, we can process the damaged parts.

Faced with this manufacturer of stainless steel kitchenware products, we can respond quickly, work overtime and overtime processing, and manufacture the products as quickly as possible. However, due to the tight delivery time of the customer’s shipment, the cost of the loss of one day's work stoppage will be very large. Although we produce it and use SF Express, the fastest air freight will pass, and it will take 2-3 days. This cost is almost 3,000 yuan.

If the manufacturer makes a spare parts plan for this wearing part, the wearing part can be replaced at any time if it is broken, and this loss can be minimized. However, for some accessories, we also have a relatively small inventory, such as motors. The normal procurement cycle is about 15 days. Now affected by the epidemic, it may take 6-8 weeks. During this time, the equipment cannot work normally.

If the customer needs spare parts, which spare parts should be better?

1. The wearing parts in the general production process, such as spray gun accessories and bearings, maybe 1-2 years in the normal service life. However, due to the harsh environment, workers do not clean the equipment frequently and are easy to block, so their service life maybe It will be reduced to half, or it will need to be replaced every 3-4 months.

2. Electrical components such as relays, proximity switches, etc., if there is a lot of dust in the environment where they are used, and they are not cleaned at the same time, these components are also prone to damage and cause sudden failure of the machine. At least one of these accessories is required.

3. For some important imported parts, such as controllers, motors, transmission lines, etc., one spare part must be made in advance, otherwise, the import cycle will take 6-8 weeks, and the entire production will be stopped.

As a manufacturer of stainless steel kitchenware products, Jiangmen Yatai is an automatic polishing machine manufacturer that has produced metal polishing machines for 16 years. It has cooperated with Fortune 500 companies to polish metal products, such as stainless steel pots, door handles, sanitary ware, kitchenware, etc. It is sold at home and abroad, and the delivery time is short. The products include a flexible automatic metal polishing machine, CNC 6-axis polishing machine, disc polishing machine, and car luggage rack polishing machine. Exclusive polishing equipment can also be customized.

Before the equipment is delivered to the customer, we will also explain to the customer in detail which parts are vulnerable, and provide a list for the customer to consider how to make a spare parts plan.

Jiangmen Yatai polishing machine is looking for me to save you money and worry!

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